Types of industrial gates and their features
Industrial gates are folding metal structures designed to protect objects of various purposes from cold, precipitation, as well as unauthorized entry into the territory, for the purpose of theft, damage to property, etc. They are more often installed on the protected territory of factories, warehouses, airfields, ports and other industrial facilities. Depending on the purpose of the object, ensuring the necessary security, industrial gates are of the following types:
1. Rolled industrial gates.
They are a canvas of horizontal lamellas made of durable materials. Opening up with the help of a drive (manual lifting only in emergency mode), the protective cloth is wound on the shaft located on top, folding into a special box. Roll gates are installed in a specially prepared opening, most often it is a metal frame made of square pipes. For the manufacture of lamellas, the following types of materials are used:
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Steel;
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Aluminum;
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Metal mesh;
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Polycarbonate.
Roll insulated gates have the following advantages: saving space during operation, ease of operation in any weather. They are made of aluminum profile and insulation inside it - for external location. Made of steel profile without insulation - for indoor use.
The structures are used to protect industrial, warehouse, retail premises, garages. Translucent materials are characterized by a high level of aesthetics. To improve the external characteristics of the metal structure, at the request of the customer, it can be painted in any color from the RAL catalog.
Industrial roller gates can be made up to 12 meters wide with one canvas, and with the help of sliding consoles, it is possible to block an opening up to 40 meters wide or more. Individual designs are calculated by designers taking into account all the features, from the wind load to the building material.
2. Sectional industrial gates.
They are made according to the type of sandwich panels - from steel sheets with insulation placed inside; the panels are connected to each other by locking devices. When opening, they rise up along the guides and are removed under the overlap.
Sectional doors are used in industrial, warehouse areas, shopping malls, car services, car washes. Due to the presence of insulation, they perfectly retain heat in the room during the cold season. They are resistant to strong mechanical loads, resistant to corrosion, various adverse effects. Sometimes private owners of plots choose these gates for convenient arrival of different sizes of cars.
The width of an industrial gate is usually limited to 8 meters, and the resource depends on the spring block, if it is used in the construction.
3. Fire-fighting industrial gates.
Their main task is to prevent the spread of fire between rooms or buildings, safe evacuation of people. In case of a fire, they are closed by a fire alarm signal. Fire gates can be of the following types:
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Sectional;
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Rollback;
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Swing doors;
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Rolled.
The structure of the gate structure includes fire-resistant materials; its metal base is filled with stone wool, thermoactive seals prevent the spread of fire and smoke. Depending on the type of construction, the gate is equipped with a door closer or an electric drive.
Fire-fighting gates are installed at industrial, commercial, and public facilities. When choosing a protective structure, it is necessary to take into account the project, operating conditions, and structural features of the building.
4. Hangar gates.
They are installed at industrial enterprises for various purposes. Modification of the gate is selected, taking into account the specifics of the room, operating conditions, height and width of the opening. Due to the intensive load of industrial hangars, high requirements are imposed on them:
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High strength, wear resistance;
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Resistance to extreme conditions;
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Continuity during intensive work;
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High opening speed;
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Reliability;
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Tightness.
The materials of manufacture must be resistant to temperature changes, high humidity, the design - to any mechanical, wind loads, depending on the installation region. In case of an emergency, it is necessary to provide for the possibility of opening the gate in manual mode.
According to the type of opening, hangar gates are sliding, roll-up, swing, PVC curtain type, lifting. For hangar structures, it is advisable to use insulation.
5. Gates for aircraft hangars.
There are rollback, roll, sectional. Designed for storage, maintenance and repair of helicopter and aircraft equipment. They are made of materials with maximum strength, resistance to extreme weather and climatic conditions. Withstand wind, mechanical loads, temperature changes. Additional benefits:
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Durability and reliability;
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Ease of operation;
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Uninterrupted operation;
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Minimal heat loss.
To ensure safety on the territory of the facility, aircraft hangars can be equipped with photocells, an emergency braking system that allows to exclude accidents in the nearby area.
6. Non-standard and large gates.
Most often, large gates are required for special purpose industrial facilities. These can be docks for the construction or repair of ships, aircraft and other large objects. In this case, the entry of dimensional modes of transport is provided.
Just like standard, large-sized gates can have different designs of the opening mechanism, usually a large size can be made of PVC or a roll type of gate. It is required to calculate the structures taking into account the size and wind load.
Main manufacturers and comparison by price level and quality
The following most well-known gate manufacturers are represented on the Russian market of fences and protective structures:
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Alutech (Belarus). Production of garage, sectional industrial gates. Structural elements and fittings are manufactured at our own enterprises, in compliance with safety and quality requirements. This allows you to set affordable prices with high strength, reliability and aesthetic appearance of the gate. The work is carried out by experienced specialists. From the industrial segment, there are only sectional doors with a width limit of 8 meters.
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The production company MBA (Russia) produces, sells and installs fire-fighting, industrial roll-up gates - for external and internal openings, with and without insulation. The optimal ratio of quality and price. Our own production is equipped with modern machines that allow us to produce high-quality protective structures of any complexity and width.
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Hormann (Germany). Qualified foreign specialists participate in the development of technical elements and accessories, the assembly of rolled, fire-fighting, sectional gate structures. The products are characterized by high reliability, safety, practicality and beautiful appearance. This is the most expensive brand among gate manufacturers.
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Doorhan (Russia). A well-known manufacturer of the mass segment. The company produces garage, industrial, fire-fighting, PVC gates, offered at low prices, but also with little reliability, according to customer reviews.
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ASSA ABLOY Megadoor (Sweden) – fabric lifting gates for very large openings for the mining and shipbuilding and aviation industries. Expensive designs of a narrow direction.
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Nevsky Masters (Russia) is a Russian analogue of large–sized fabric lifting gates.
Industrial gates were previously made artistically of a sliding or swing type with manual opening or with an electric motor. Modern industrial gate systems are manufactured on high-precision production equipment, equipped with electronics, various sensors and specialized drives. There are no finished products for large openings, all openings are calculated and produced individually depending on the region, wall material, intensity and availability of free space.